Exosome Culture Workstation
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Exosome Culture Workstation

  • The exosome culture workstation is an intelligent device specifically designed for the large -scale, highly efficient and automated production of mesenchymal stem cell exosomes. Through intermittent oscillation, it can fully automatically complete the culture and harvesting of exosomes secreted by stem cells.
  • This workstation integrates key steps such as cell culture and expansion, and exosome production.The entire culture cycle is 15 days. Using 5L bagged culture medium, 5L of exosome - containing supernatant can be obtained. It realizes the full - process automated processing from cells to exosomes, greatly improving production efficiency and exosome quality.
  • The overall equipment is highly intelligent. After cell seeding, no manual intervention is required.It is equipped with a sterile closed pipeline system made of FEP material. The sterile flake - shaped microcarriers are pre - packaged inside, ready to use, and no pre - sterilization is needed. The equipment and the supporting pipeline system are completely closed during operation, and have relatively low requirements for the external environment where the equipment is located, ensuring the safety of the culture results.
Availability:

Product Structure:

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Reagent Storage Area 

  • The interior maintains a stable temperature of 2 - 8℃ for storing bagged culture media, preventing  performance degradation caused by repeated pre - warming of reagents during manual cultivation. 

Human - Machine Interaction Area 

  • It allows for the editing and running of the cultivation process, displays and saves environmental data  during cultivation, and the operation interface is simple and easy to use. 

Exosome Culture Area 

  • The incubator provides a suitable cell culture environment, maintaining the set temperature and  carbon dioxide concentration inside to achieve automated cell cultivation. The swing platform is fixed  inside the incubator and swings according to the programmed settings, accelerating cell growth and  facilitating exosome harvesting.

Product Advantages:

Automation

  • Equipped with a disposable fully - enclosed pipeline system with pre - packaged flake - shaped  microcarriers, which can be used immediately upon retrieval. The entire process from cell culture to  exosome production is automated. This reduces requirements for the external environment and saves  costs. 

Scalability

  • The system automatically records all operation steps in the whole process, providing more precise and  consistent culture conditions. It offers a more intelligent and scalable culture solution for exosome  production in small - and medium - sized systems.

Standardization

  •  It provides a mature and complete production process with standardized production procedures. A  set of standardized production processes can be quickly replicated in multiple laboratories of users,  helping users rapidly establish their own product systems. 


Core Technology 1: (Bagged Liquid Medium for Mesenchymal Stem Cells)

  • The exosome culture workstation enables the automated  production of exosomes, relying on the bagged liquid  medium. During the manufacturing process of this product,  it is directly filled into a sterile bag. During use, it enters the  cell culture bag through a fully enclosed pipeline system,  without any contact with the outside environment throughout  the process, ensuring that the medium remains sterile at all  times. This packaging method effectively avoids external  contamination and guarantees the safety of exosome  production.

  • The bagged culture medium is packaged with multi - layer co - extruded film. This film has the  advantages of high barrier properties, strong functionality, high strength, and no pollution, and it  also exhibits excellent biocompatibility.

Core Technology 2: (Pre - packaged Sterile Flake - shaped Microcarriers)

  • The flake - shaped carrier is mainly made of medical - grade  polymer polyester fiber (PET). Through electrostatic ultrasonic  spinning technology, it is thermally bonded and processed  into a non - woven fabric substrate with a porous structure.  After further processes such as welding, shaping, cleaning,  and surface modification, it is prepared into a flake - shaped  solid growth - supporting matrix for adherent - dependent  cell culture.

  • As the main material of the flake - shaped carrier, the 3D reticular three - dimensional structure  fabric formed by PET has characteristics such as good acid - and alkali - resistance, heat - resistance,  non - toxicity, and non - biodegradability. It has moderate stiffness and good flexibility, and can  well tolerate high fluid stress. There are no additives during the processing, which is non - toxic and  harmless to cell growth and meets the requirements of pharmaceutical manufacturing.

  • The flake - shaped carrier is a highly efficient micro - carrier specifically designed for adherent culture  of mammalian cells. It has a single - layer thickness of 0.44 mm and a pore size of approximately  15 μm. It can provide sufficient surface area for cell growth, enabling cells to reproduce and grow  in a three - dimensional structural space. At the same time, it maintains good exchange of various  nutrients and reduces the accumulation of harmful metabolites, providing a favorable micro -  environment for cell growth and achieving high - density cell culture.

  • Since the carrier has a certain cell - retaining effect, when obtaining the cell harvest solution, there is  no need to use cell - retaining devices such as rotary filters or sedimentation columns. This reduces  the content of cells and DNA in the harvest solution. Compared with other culture systems, it is more  conducive to the downstream purification of exosome products.

Core Technology 3: (Fully Enclosed Single - use Pipeline System)

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  • FEP Membrane Material 

  • FEP is short for perfluoroethylene propylene copolymer.  It is a 100% inert material, a single - layer, high - purity  substance. No additives or other biological source  materials are added during the processing, showing  excellent biocompatibility. 

  • FEP has good oxygen permeability and water vapor  barrier properties, which can meet the gas exchange  required during cell growth. Under the same culture  volume, a higher number of cells can be obtained. 

  • FEP has a light transmittance of over 95%, allowing for  a very intuitive observation of the cells inside the bag.  This enables a better assessment of the cell growth  state and ensures the safety of the cells.

  • Silicone Tube 

  • Medical - grade silicone tubes are used. The material has passed relevant biocompatibility tests and  exhibits good chemical stability, meeting the requirements of high - temperature sterilization and  irradiation sterilization. 

  • Injection - molded Parts 

  • All injection - molded parts are made of medical - grade raw materials, which have good  biocompatibility, providing good connection stability and safety for the entire system.

Experimental Data 

1、Exosome concentration, particle size

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2、The total amount of harvested exosomes

A cultivation cycle is 15 days, requiring 5L of culture medium. There is a cycle every 3 days, and 1L of  supernatant can be harvested. The total number of harvested exosomes is 2.34E+13.

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3、Exosome - marker proteins

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4、Detect the protein markers by Western - Blot (WB) 

Negative: Calnexin 

Positive: CD9, TSG101, CD63

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